Garage Door Opener Can't Update to 2025.5.0

I get the below warnings and error when trying to update to 2025.5.0 and 2020.5.1 and cannot update. How can this be fixed?

Linking .pioenvs/athom-garage-door-9ce6c5/firmware.elf
RAM:   [=====     ]  46.1% (used 37736 bytes from 81920 bytes)
Flash: [======    ]  59.7% (used 610997 bytes from 1023984 bytes)
Building .pioenvs/athom-garage-door-9ce6c5/firmware.bin
/data/cache/platformio/packages/framework-arduinoespressif8266/tools/elf2bin.py:54: SyntaxWarning: invalid escape sequence '\s'
  words = re.split('\s+', line)
/data/cache/platformio/packages/framework-arduinoespressif8266/tools/elf2bin.py:73: SyntaxWarning: invalid escape sequence '\s'
  words = re.split('\s+', line)
esp8266_copy_factory_bin([".pioenvs/athom-garage-door-9ce6c5/firmware.bin"], [".pioenvs/athom-garage-door-9ce6c5/firmware.elf"])
esp8266_copy_ota_bin([".pioenvs/athom-garage-door-9ce6c5/firmware.bin"], [".pioenvs/athom-garage-door-9ce6c5/firmware.elf"])
======================== [SUCCESS] Took 107.71 seconds ========================
INFO Successfully compiled program.
INFO Connecting to 10.0.20.16 port 8266...
INFO Connected to 10.0.20.16
INFO Uploading /data/build/athom-garage-door-9ce6c5/.pioenvs/athom-garage-door-9ce6c5/firmware.bin (615152 bytes)
INFO Compressed to 418626 bytes
ERROR Error binary size: Error: ESP does not have enough space to store OTA file. Please try flashing a minimal firmware (remove everything except ota)

Comments (2)

Athom_Support

https://github.com/athom-tech/athom-configs/issues/59

Gefällt mir

Mark Thistlewaite

Antwort an

That seems to be for the ESPHome April 2024 release, the issues I am seeing with the size of the OTA Download being too large are for the May 2025 ESPHome release. I even tried a file upload to the device web client, and it also balked at the size of the package.

This looks like either the vendor or the open source community needs to develop a solution for the issue. Hopefully it is something simple like turning off the debug flag that should have been disabled for the release.